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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Tungsten Carbide Punch with HRA 89-92 Hardness, ±0.002mm Precision, and 30x Longer Service Life for Stamping & Cold Heading

제품 상세 정보:
원래 장소: 중국
브랜드 이름: Sanxin
인증: ISO 9001:2015
모델 번호: SX1320
결제 및 배송 조건:
최소 주문 수량: 1
배달 시간: 5-30 일
지불 조건: T/T, 서부 동맹, L/C
  • 상세 정보
  • 제품 설명

상세 정보

쉐이핑 모드: 펀칭 금형, 다이 캐스팅, 냉간 헤딩 다이, 블로잉 금형, 압축 금형 제품 소재: 강철, 금속, 텅스텐 카바이드, SKD11, HSS
제품명: 텅스텐 카바이드 모양의 카바이드 펀치 및 다이, 펀치 핀 애플리케이션: 마이닝, 산업, 형성, 다이 곰팡이 용 곰팡이 부품, 펀치
용인: +/-0.002,±0.002,0.01mm, 반제품 및 완성된 카비 다이 제공 가능, 둘 다 공백 등급: YG6/YG8/YG10X/YG20C,YG6X.YG8.YG11.YG15.YG20.YG16C.YG18C. YG20C.YG22C. YG25C, 맞춤형, YG3/YG6/YG8/YG11/Y
표면: 가공 또는 공백, 광택 처리, 연삭, 요청에 따라 공백 모양: 불규칙하고 냉간 헤딩 다이, 원형 /cylinder
크기: 사용자 정의, 도면 제공, OEM은 허용됩니다 코팅: 코팅 없음, TIALIN(검정색),TiN/TiCN/TiAlN.,TiN/TiCN/AlTiN,TICN(회색)
맞춤형: 사용 가능하고 허용됩니다

제품 설명

Tungsten Carbide Punches Precision Stamping & Cold Heading Punches for High-Wear Tooling Applications
Product Overview: The Precision Core of Stamping Dies

In high-volume metal stamping and cold forming, punches are critical components that separate, shape, or process material with each press stroke. When punches wear prematurely, fail unexpectedly, or produce inconsistent parts, the costs of downtime, scrap, and lost productivity increase immediately and significantly.

Our tungsten carbide punches are meticulously designed to be reliable and durable core components in your stamping operations. These punches are manufactured from premium cemented carbide using powder metallurgy and precision grinding processes, providing the extremely high hardness, superior wear resistance, and micron-level precision required for high-speed stamping, cold heading, and precision forming applications.

Tungsten carbide punches—also known as cemented carbide punches, cemented carbide stamping punches, or tungsten steel punches—are the industry standard in applications where conventional tool steel punches cannot provide sufficient service life or dimensional stability.

Material Science

Tungsten carbide (WC-Co) is a composite material produced by powder metallurgy—mixing tungsten carbide powder with a metallic binder (typically cobalt) and sintering at high temperatures. This process yields a material with exceptional mechanical properties:

Property Tungsten Carbide Punch Conventional Steel Punch Benefit
Hardness HRA 89-92 (equivalent to HRC 87-92) HRC 58-62 Superior wear resistance—maintains sharp cutting edge
Wear Resistance 5-8× steel Baseline 30 × longer service life in continuous operation
Compressive Strength ≥4,000 MPa ~2,000 MPa Withstands high stamping forces without deformation
Density 14.0-15.0 g/cm³ ~7.8 g/cm³ Higher mass—improves stability in high-speed operations
Corrosion Resistance Excellent Moderate No rusting—ideal for humid or coolant-rich environments
Micron-Level Precision

Our punches are manufactured to tight dimensional tolerances:

  • Precision: ±0.002mm standard, ±0.001mm available
  • Surface Finish: Ra 0.4 or better, with mirror-polish options
  • Roundness: ≤0.001mm
  • Concentricity: ≤0.002mm

This level of precision ensures consistent part quality, reduced scrap rates, and reliable performance in high-speed, multi-cavity stamping operations.

Grade Selection Guide

Tungsten carbide punches are available in multiple grades, each optimized for specific applications. Common grades include:

Grade WC (%) Co (%) Density (g/cm³) Hardness (HRA) TRS (MPa) Best Applications
YG6 94 6 14.5-14.9 ~89.5 ~1,380 General stamping, thin sheet blanking
YG6X 94 6 14.6-15.0 ~91 ~1,500 Precision stamping, fine blanking
YG8 92 8 ~14.8 ~89.5 ~2,200 Heavy-duty stamping, impact-resistant applications
YG15 85 15 ~14.0 ~87.5 ~2,800 Cold heading, large-stress stamping, forging tools
YG20 80 20 ~13.5 ~85.5 ~3,200 Heavy impact, watch parts, small screws
Selection Guidance
  • YG6 / YG6X: Higher hardness for precision blanking and thin materials
  • YG8: Balanced wear resistance and toughness for general stamping
  • YG15 / YG20: Higher toughness for cold heading, heavy stamping, and impact loading
Key Applications & Industries

Tungsten carbide punches are essential components across multiple manufacturing sectors:

Automotive Manufacturing
  • Body panel stamping: Blanking and piercing of automotive body panels (0.5-3mm thickness)
  • Fastener production: Cold heading of bolts, nuts, screws, and rivets
  • Chassis and structural components: High-strength steel stamping
Electronics & Electrical
  • Connector terminals: High-speed stamping of precision contacts
  • Lead frames: Fine blanking of IC lead frames
  • Battery components: Stamping of battery jars and electrical contacts
Home Appliances
  • Metal housings: Stamping of refrigerator, washing machine, and air conditioner panels
  • Internal components: Precision blanking of small appliance parts
Aerospace & Defense
  • High-strength alloys: Stamping of aerospace-grade materials
  • Extreme conditions: Tooling for demanding, high-temperature applications
Medical Devices
  • Surgical instruments: Precision stamping of medical tooling
  • Implantable components: High-precision forming of medical parts
General Metalworking
  • Progressive die stamping: High-speed, multi-station stamping operations
  • Extrusion and forming: Cold forming and extrusion tooling
Frequently Asked Questions (FAQ)
Q1: What is the difference between tungsten carbide punches and steel punches?

Tungsten carbide punches offer significantly higher hardness (HRA 89-92 vs. HRC 58-62), 5-8× greater wear resistance, and 30× longer service life in continuous operation. They are ideal for high-volume production where tool life and dimensional consistency are critical.

Q2: Which grade should I choose for my application?

For precision blanking of thin materials, choose YG6 or YG6X (higher hardness). For general stamping, YG8 offers balanced wear resistance and toughness. For cold heading and heavy stamping with impact loading, choose YG15 or YG20 (higher toughness).

Q3: What tolerances can you achieve?

We achieve diameter tolerances of ±0.002mm standard, with ±0.001mm available for high-precision applications. Surface finish can reach Ra 0.2 or better with mirror polishing.

Q4: How long do tungsten carbide punches last compared to steel?

In continuous stamping operations, tungsten carbide punches can achieve 30 times the service life of steel punches. Actual lifespan depends on the specific application, material being stamped, and operating conditions.

Q5: Are these punches suitable for high-speed stamping?

Yes. Tungsten carbide punches are specifically designed for high-speed stamping operations, maintaining dimensional stability and cutting edge sharpness at speeds of 100-300 strokes per minute.

Q6: Do you offer custom punch geometries?

Yes. We manufacture punches to your exact specifications, including custom tip profiles, stepped designs, and specialized geometries. Please provide your drawing or requirements for a prompt quote.

Tungsten carbide punches for precision stamping and cold heading applications

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