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상세 정보 |
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| 다재: | 다양한 소재에 사용 가능 | 예어: | 정밀가공공장 |
|---|---|---|---|
| 자기 특성: | 비자성 가능 | 특징: | 우수한 내마모성 및 내식성 |
| 능률: | 효율적이고 빠른 절단 | 열처리: | 단련된 |
| 크기: | 다양한 사이즈 이용 가능 | 칼날 두께: | 2.0 mm |
| 강조하다: | Non-Magnetic Tungsten Carbide Blade,Corrosion Resistant WC-Ni Alloy Blade,2.0 mm Thickness Precision Cutter Blade |
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제품 설명
In precision cutting applications involving magnetic materials, sensitive electronics, or medical devices, standard steel and cobalt-bonded carbide blades introduce unacceptable risks—magnetic contamination, interference with sensitive components, and rapid wear.
Our Non-Magnetic Tungsten Carbide Precision Blades are engineered specifically to overcome these challenges. Manufactured from advanced WC-Ni (Tungsten Carbide-Nickel) alloy systems, these blades deliver the critical combination of absolute magnetic neutrality, exceptional hardness, and superior wear resistance for the most demanding cutting applications.
By utilizing a nickel-based binder system instead of conventional cobalt, our blades are completely free of ferromagnetic elements. This fundamental material innovation delivers:
WC-Ni alloys are specifically recommended for "magnetic materials forming and cutting" applications.
WC-Ni based cutting tools can achieve impressive mechanical properties:
| Property | Typical Value |
|---|---|
| Hardness | 930 - 1175 HV |
| Comparable Hardness (HRA) | ~90 - 92 HRA |
| Flexural Strength | 2.0 - 3.1 GPa |
Recent research on WC-Ni nanocomposites with graphene reinforcement has achieved hardness values up to 1175.48 HV while maintaining excellent wear resistance and thermal conductivity. This represents a significant advancement over conventional materials.
Nickel-bonded carbides offer significantly better corrosion resistance than traditional cobalt-bonded grades, making them ideal for:
WC-Ni-Cr alloys have been specifically developed for applications requiring both wear resistance and corrosion resistance, such as pump components and chemical plant parts.
WC-Ni based cutting tools have demonstrated lower friction coefficients compared to conventional WC-Co tools. Studies show friction coefficient reductions of 3.2% to 7.9% depending on composition, leading to:
| Property | Our Non-Magnetic WC-Ni Blade | Standard WC-Co Carbide Blade | Hardened Steel Blade |
|---|---|---|---|
| Magnetic Permeability | < 1.002 (Non-Magnetic) | 1.5 - 2.0 (Magnetic) | > 100 (Highly Magnetic) |
| Hardness | 900 - 1175 HV | 1300 - 1700 HV | 600 - 800 HV |
| Corrosion Resistance | Excellent (Ni binder) | Moderate | Poor |
| Wear Life | 5-10x longer | Excellent | Baseline |
| Friction Coefficient | Low (reduced 3-8%) | Moderate | Higher |
| Thermal Conductivity | Enhanced with reinforcements | Good | Moderate |
| Industry | Application | Why Choose Our Blade |
|---|---|---|
| Magnetic Material Processing | Cutting ferrite cores, bonded magnets, magnetic polymers | Absolute non-magnetic property prevents material magnetization during cutting |
| Medical Device Manufacturing | Precision cutting of implant components, surgical instrument fabrication | Zero magnetic contamination, corrosion resistance for sterilization |
| Electronics & Semiconductor | Dicing of sensitive components, PCB depaneling, connector trimming | No magnetic interference with sensitive circuits, wear resistance for glass-filled materials |
| Battery & Energy Storage | Electrode cutting, separator trimming, foil slitting | Non-magnetic prevents contamination, clean cuts prevent short circuits |
| Food & Pharmaceutical Processing | Precision portion cutting, packaging material slitting | Corrosion resistance, easy sterilization, no metallic contamination |
| Chemical Industry | Cutting corrosive materials, film slitting in aggressive environments | Superior chemical resistance of Ni binder |
| Parameter | Standard Capability | High-Precision Option |
|---|---|---|
| Material Grades | WC-Ni, WC-Ni-Cr, WC-Ni3Al | Advanced nanocomposites with graphene/Al₂O₃ |
| Hardness Range | 900 - 1100 HV | Up to 1175 HV |
| Blade Thickness | 0.1 mm - 5.0 mm | Custom per application |
| Outer Diameter | 10 mm - 300 mm | Custom sizes available |
| Cutting Edge Tolerance | ±0.005 mm | ±0.002 mm or better |
| Edge Radius | Standard sharp | Custom radii for specific materials |
| Surface Finish | Ra 0.4 μm (ground) | Ra 0.1 μm or better (polished) |
| Tooth Configurations | Straight, serrated, wavy, custom per drawing |
Contact us today for a technical consultation or a customized quotation.
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